nrgwise
Second Officer
United States
Offline
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That looks exactly like the pen that is sitting in front of me now. As long as it is the CIRCUIT WRITER, it is conductive ink. Just let it dry fully between dabs. Oh, and shake the heck out of it first. There is a ball in the pen, make sure that rattles around for at least 3 to 4 minutes before first use.
From a design standpoint, this is a very weak, yet critical connection. With vibration and normal wear (they are spring loaded remember) it is very conceivable that momentary loss of contact/continuous intermittent contact of one or both pins could confuse the system greatly since it is a one unit controller. Just a theory, but explains why a battery will report X% to the control unit but in reality have significantly more than that available.
I recently encountered a similar problem with a machine at work. The tension system was acting strange and the maintenance guys were stumped. All systems checked good, yet film kept ripping out due to erratic signals from the tension feedback system. Long story short, I looked at the system and the tests performed and discovered that there were two sets of contacts that were spring loaded and were to sit on the outer bearing race. The springs had lost tension over time and the contacts could no longer compensate for variation in diameter or allowable wobble in the shafts. Very small - we are talking microns - variations caused major problems due to a .39 spring. Luckily this is the only machine we have with this tensioning system in it.
Just a thought or two.
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